Innovating split-grinding solution

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Originally posted on December 17th, 2019.

One batch of raw materials is split into two sub-batches which are separately dosed and grinded. Afterward, these sub-batches are collected and mixed together and from there processed together. Split-grinding is an alternative solution compared to pre-grinding or post-grinding.

The grinding process re-invented

The nutrients are ground to the size your animals need. And not just to one size which is common for a post-grinding batch process. In general, protein-rich raw materials require a finer grind for optimal digestion than carbohydrate-rich raw materials. In a post-grinding batch process, they are all ground to the same fine particle size e.g. on a 3mm screen. In a split grinding process, the raw materials are grouped into 2 sub batches based on their nutritional function and ground to a separate optimal particle size for each group e.g. respectively on a 2,5 and a 4,5 mm screen.

Minimum investment. Maximum result.

Grouping the raw materials into 2 sub batches based on their nutritional function and grinding them to a separate optimal particle size for each group e.g. respectively on a 2,5 and a 4,5 mm screen, has numerous benefits.

Compared to a post-grinding batch process this leads to:

Compared to a pre-grinding set up this requires:

Grinding, an essential process step

Split-grinding is a new way to set up the grinding process in a feed mill. Grinding the raw materials to the required structure is an essential operation that affects both pellet quality as well as the animals’ digestibility. In addition, a fine grind has a positive effect on starch gelatinization.

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